AI & Automation in Manufacturing: Myth vs. Reality

Are robots and AI the future of manufacturing? Absolutely. But not all the headlines get it right.

Our team has been hearing more questions from facility owners and operators about what the rise of AI-driven robotics means for their buildings. So, let’s separate myth from reality.

1. Myth 1: Robots will dramatically reduce facility space needs.
   Reality: While robotics may reduce staffing needs, they don’t necessarily reduce space. Robots still require clearance, servicing access, and safety buffers, just like human workers. In some cases, they even require dedicated infrastructure.
2. Myth 2: Buildings will need massive upgrades to accommodate AI-powered robotics.
   Reality: For most applications, facilities won’t need radical changes. You might need more robust power systems or additional UPS (Uninterruptible Power Supply) units to ensure safe robot shutdowns during outages. Ultimately, current manufacturing design strategies will continue to serve most facilities well.
3. Myth 3: Robotics will instantly lower production costs.
   Reality: Not yet. Implementing robotics today still requires significant investment. But in 10–15 years, the cost of AI-enabled robotics is expected to drop dramatically, offering a much faster and more affordable path to automation.

SO WHY SHOULD YOU CARE NOW?

Because the transition has already started, and the early adopters are gaining a competitive edge. By beginning to plan now, building owners and facility managers can align capital improvement projects with future automation needs.

That might mean designing flexible electrical systems that can support programmable robotics, evaluating where emergency power coverage needs to expand, and identifying areas where additional cooling capacity or heat rejection equipment is required to handle increased thermal loads. It could also involve exploring environmental controls that support both human and robotic processes.

The bottom line: AI and robotics won’t make your building obsolete, but they will change how you think about design, especially when it comes to managing cooling loads and heat rejection, ensuring power reliability, and planning for the long-term. Facilities that prepare now will be better positioned to compete in the future.

Want to explore how your facility can prepare for AI and automation? Connect with me at rdoyle@wbengineering.com to start the conversation.